Austrlia Shaped Cable Tray Roll Forming Production Former Machine Manufacturer

1, Equipment capabilities

It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

Product speed by punching: 2.55m/min

Continuous rollforming speed: 1015m/min

Material thickness: 1~2mm

Material require: Q235 cold roll steel

Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

 

2, Main composition of machine

This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.

 

3,Each part major technical parameters

3.1 Drive decoiler

  Material width:860mm

Material weight:6000kg

Material inner diameter:508mm

Material outer diameter:1200mm

Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

      Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.

 

3.2 Flatting

Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

Flatting bound: material thickness 12mm, material width 100860mm

Drive power: 5.5kw frequency conversion electromotor

Speed reducer model: ZQ250

flatting speed:310 m/min

Parenthesis up and down a pair of fortified wheel

 

3.3 Continual punching mould

Amount: Each kind of width specification 1 set dies, total 6 sets

Die require: Cr12 quench
It finishes punching and cutting in one time.
 

3.4 Servo feeding Device

Servo electromotor power: 4.4kw

Multistage type feeding, memory ten group of memory functions

  Man-machine contact surface numerical control system

  Uses Mitsubishi servometer

 

3.5 Holds material (use in cushion section)

The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.

 

3.6 Guider

   A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.

 

3.7 Main roll forming machine

Type: GY180(Extra wide)

Rack structure:Dragon Gate type memorial arch frame

forming frame: 22 sets

      Forming variety: bridge frame

material max width:860mm

material max thickness:≤2.0mm

forming width: 75-600mm

forming height: 50-100mm

The diameter of the roller axis: 85mm

Roll mould material: Gcr15,quenching treatment:HRC58-62°

Drive type:30kw frequency conversion electromotor, ZQ500 Main speed  reducer

Autocephaly distribute gear case

 

3.8 Electrical control

3.8.1 Main operation control cubicle

Amount: 1 set

Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

PLC control: 1 set

8 inch liquid crystal touchscreens

All electrical element is the Mitsubishi original installation brand

3.9.2 Assistant control cubicle

Amount: 3 sets (follow decoiler, flatting, roll forming machine)

Control styp: manual handle

 

4,Produce condition

capability: about 71.5kw

gas fountain: 0.9 cube/min

Production land area: 33m*3m