The micro-lubrication technology is to mix a small amount of environmentally friendly lubricating oil mist particles in the compressed air to replace the cooling and lubrication of the cutting fluid during metal cutting:
MQL is a green manufacturing technology that sprays high-speed mist particles to the cutting point during the cutting process, which increases the permeability of the lubricant, improves the lubrication effect, and improves the surface quality. The amount of lubricating oil is between 5-50ml/h. (The number of nozzles to be set is the main factor determining the consumption), which is one ten-thousandth of the cutting fluid. The advantages are: reducing the cost of the lubricant, drying the workpiece without cleaning process, eliminating the need for waste treatment, and improving the processing environment.
The economic benefits of micro-lubrication:
1.
Eliminate cutting fluids and bring huge savings, including cutting fluid procurement, warehousing, transportation and disposal costs
2. After the process optimization is completed, the tool life can be expected to be extended.
3.
Subsequent cleaning/cleaning of the workpiece can be dispensed with, resulting in savings
4. Dry iron filings can be recycled as recyclables.
Environmental benefits from micro-lubrication:
â—
The processing environment has been greatly improved, and the inhalable particles in the workshop have met the standards. The operator has no occupational risk. â— The cutting fluid (oil) is discharged. â— The energy consumption is reduced, and the average energy saving is 7kw/machine (compared with traditional cutting fluid processing).
MQL is a green manufacturing technology that sprays high-speed mist particles to the cutting point during the cutting process, which increases the permeability of the lubricant, improves the lubrication effect, and improves the surface quality. The amount of lubricating oil is between 5-50ml/h. (The number of nozzles to be set is the main factor determining the consumption), which is one ten-thousandth of the cutting fluid. The advantages are: reducing the cost of the lubricant, drying the workpiece without cleaning process, eliminating the need for waste treatment, and improving the processing environment.
The economic benefits of micro-lubrication:
1.
Eliminate cutting fluids and bring huge savings, including cutting fluid procurement, warehousing, transportation and disposal costs
2. After the process optimization is completed, the tool life can be expected to be extended.
3.
Subsequent cleaning/cleaning of the workpiece can be dispensed with, resulting in savings
4. Dry iron filings can be recycled as recyclables.
Environmental benefits from micro-lubrication:
â—
The processing environment has been greatly improved, and the inhalable particles in the workshop have met the standards. The operator has no occupational risk. â— The cutting fluid (oil) is discharged. â— The energy consumption is reduced, and the average energy saving is 7kw/machine (compared with traditional cutting fluid processing).
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